Make sure to always wear the safety goggles in the Zone
Watch your ergonomic posture while placing carton in the Tray packer
Make sure to always wear the PBM earplugs in the Zone
Make sure to always wear the safety shoes in the Zone
Make sure to always wear the safety cape when you enter a machine
Make sure to always wear safety clothing
Watch out if you have to work at a certain height
Make sure the emergency button of the pallet is always aimed at yourself
Watch out for danger of burning when opening the glue supply of the OCME Traypacker
Always be careful if you have to work with several chemicals
Always be careful with danger of heat
Make sure you always detach the key from the switch of the roller
Make sure you do not cross the red line to avoid accidents
Watch out for turning parts of the machine (OCME) while attaching a new foil
Tell everyone that the area needs to be shut off
Identify the places that need to be blocked off and marked with a tag
Grab the necessary tools:
Rotate the switch to the right to shut down the machine.
Attach a green lock
Make sure the lock is securely fastened.
Check if you can turn off the valve
Switch off the valve by turning the handle to the right
Attach tag
Attach a green lock
Lock it
Bring the leak detector spray & the Racoord key to the working station
Take the leak detector & spray all joints of the aeration system
Wait 1 minute for the spray to have an effect
Check visually if bubbles appear on the joints indicating a leak
Take the water hose & hold it in one hand towards the floor
Turn the handle half way down to turn the cold water on
Clean foam off the system & floors
Turn the handle upwards to turn the cold water off & wait 1 minute for the water to go down the drain
Put the water hose back
Bring all the necessary tools to the working station:
Close the air supply valve by turning the handle downwards
Localise the air filter
Filter can be found on the wort aeration (second floor of brewhouse)
Open the filter cap clamp by turning it to the left
Take the clamp off the filter
Put the clamp aside
Take off the filter cap & put aside
Turn & pull filter up to take it off
Put filter in a bag & put it aside
Spray some alcohol on the sterile filter holder
Take the burner & slide up the safety lock to unlock it
Push the orange button on the burner (1 sec) to turn it on
Flame for a few seconds the inside and bottom of the filter holder with the burner until flames appear on the surface
Slide down the safety lock to turn the burner off & lock it, then put it aside
Take new filter that is stored in the controlling room of the brewhouse
Take the new filter half out of the bag
Place the new filter into the filter holder
Push filter until it can’t move any further
Spray a few shots of alcohol in the filter cap
Burn the inside of the filter cap using the Bunsen burner
Wait until the flame has extinguished
Place the filter cap back on the new filter
Put the clamp back on the filter holder and close it by turning the lock
Flame carefully the whole aeration tube to sterilize it, exept from the flow transmitter!
Open the air supply valve by turning the handle to the right
Take used filter to the lab
Check if the seal is in the right condition or if it has any damages
Check each part to see if they are in the right condition or if they present damage
- springle
-gasket
-quill
-perforated ring
Check the inside of the non-return valve is free from blockages like:
-Parts of gaskets
-Wort residues
Attach the lock for lock-out-take-out (LOTO)
Press on the screen of the machine on the parts that you will be working with
Press on the screen of the machine on the button 'loosen brake-lock'
Prepare your tools for use
Turn the fingers in the machine upwards by placing the unlocker and turning it to the left
Make sure the hollow side of the fingers is in line with the bulging of the can
Use the equipment to tighten the fingers
Check the correct settings for the fingers of the machine
Unlock setting point 1
Attach the turning wheel on the setting point and set it up properly
Place the center blocks, foil rods, spreading-conductors and tools in front of the machine
Loosen the screws on the center blocks and remove the center blocks from the machine
Unscrew the spreading-conductors and remove them from the machine
Unscrew the foil rod on one side
Make sure to do this on the front side.
Slide the foil rods from the screws at the back of the machine
Adjust the foil rods to the correct position
Screw the foil rod tight
Place the correct spreading-conductors and screw these tight
Place the correct center blocks and screw these tight
Check the machine to see which recipe you need
Turn the lock to the left to loosen the spacers.
Take the car to your workspace and take out the spacers you need
Take the current spacers out the machine.
Take the conductors out of the machine
Place the right conductors after taking these of the car
Place the prepared spacers with the help of a second operator.
Make sure the coloured text is placed on the side of the lock
Turn the locks to the right to tighten the spacers
Get the fire extinguisher
Find the panel
Set up program A on the main panel by pressing the white button
Check the screen to see if the program has started
Take self analysis recipient to the analysis desk & put funnel into the sample analysis pot
Put paper filter in the funnel
Take one spoon of kieselguhr & put it in the paper filter
Take sample & poor it into the recipient until it is full
Move sample in the carousel recipient
Place recipient on the carousel
Press the first button on the side to start the self analysis
Wait 3 minutes
Open & take results paper
Put results in the excel file on the desktop
Clean the floor using a mop until it is free from product residue
Clean the machine parts using alcohol and a dry cloth
Take the current spacers out the machine.
Remove the boxes from the working space
Organize the center blocks, foil rods & tools on the table
Organize spacers on the table in the required order
Make sure the coloured text is placed on the side of the lock
Take the current spacers out the machine.
Remove the boxes from the working space
Organize the center blocks, foil rods & tools on the table
Organize spacers on the table in the required order
Make sure the coloured text is placed on the side of the lock
The conductors should be in place
The floor should be free from product residue
The center blocks, foil rods & tools should be clean & in place
Bring the tools to the work station:
Turn the handle downwards to close the air supply valve
Unscrew the first nut of the non-return valve using the Racoord key
Unscrew the second nut of the non-return valve using the Racoord key
Unscrew the first nut of the non-return valve with your hand
Unscrew the second nut of the non-return valve with your hand
Pull the non-return valve to the right to detach it from between the pipes
Take the seal out of the valve with the screwdriver
Take out all the parts of the non-return valve one by one (4)
Put all parts back one by one
Attach the non-return valve back by pushing it to the left between the pipes
Screw back with your hand the first nut of the non-return valve
Screw back with your hand the second nut of the non-return valve
Screw the first nut of the non-return valve using the Racoord key
Screw the second nut of the non-return valve using the Racoord key
Open back the air supply by turning the handle to the right
Bring all tools from the fourth floor to the working station
- container
- pump
- Racoord key
- casings (2 long & 1 short)
Localize valve 1E
Unscrew the valve 1E
Place one of the longer casings over the valve 1E mouth and screw it once using your hand
Take the Racoord key & finish screwing the casing until it can't move any further
Place the other side of the casing over the container mouth A & screw it once using your hand
Take the Racoord key & finish screwing the casing until it can't move any further
Take the other casing & place it on the container mouth B & screw it once using your hand
Take the Racoord key & finish screwing the casing until it can't move any further
Place the other side of the casing on the pump C mouth & screw it once using your hand
Finish screwing the casing with the Racoord Key until it can't move any further
Place the casing over the pump D mouth & screw it once using your hand
Finish screwing the casing with the Racoord Key until it can't move any further
Unscrew the cooler water outlet
Place the casing on the cooler mouth & screw it once using your hand
Finish screwing the casing with the Racoord Key until it can't move any further
Close Valve A by turning it upwards
Open valve 1E by turning the handle downwards
Open valve B by turning the handle downwards
Open valve A by turning the handle downwards
Plug the pump (blue) into the electrical socket (red)
Fill half of the container with cold water
Poor 2 cans of acid into the container & close it
Press the button on the right to turn on the pump
Wait for circulation 1 hour
Press the left button to turn off the pump
Unscrew valve B
Leave casing on the floor to drain it
Pick up the casing when empty & connect it to the water supply
Turn the handle half way down to turn the cold water on
Close valve A by turning the handle upwards & unscrew the casing
Leave casing on the floor to drain the water cooler
Press the button on the right to turn on the pump
Take the ph paper & place it every 10 minutes in the water coming out of the water cooler to check the ph until the result is 7
Turn the handle half way upwards to turn the cold water off
Press the button on the left to turn off the pump
Disconnect water supply
Unscrew all casining from the system (valve 1 E, valve C, valve D and cooler mouth)
Open all valves on the cooler
Take all tools upstairs and place them on the foreseen holders
Check when the brewing process is half way done & bring all necessary tools to the workstation
Localize the non-sterile sample bottles to take the micro sample for lab analysis. Bottles can be found behind the door on the second floor.
Take a non-sterile sample bottle & hold it from underneath
Go to the the non-sterile sampling point to take a micro sample
Take cap off the lower part of the tap
Put bottle under the tap
Turn on the tap and wait until the bottle is fully filled
Then turn the tap back off
Put bottle cap on and close it
Take micro sample to the sample platform
Take another non-sterile micro sample for own analysis
Take own sample to the sample platform
Take cap off the upper part of the tap
Spray alcohol in the upper part of the tap & put cap on the lower part of the tap
Spray alcohol again in the upper part of the tap & put cap on the upper part of the tap
Localize the sterile bottles to take a Qs sample for lab analysis. Bottles can be found behind the door on the second floor.
Take one of the sterile bottles and go to the sterile sampling point located behind the wort aeration
Spray alcohol on the bottle neck and cap & flame them using the Bunsen Burner to sterilize the bottle
Take cap off the lower part of the tap
Open bottle & put it under the tap
Turn on the tap and wait until the bottle is fully filled
Then turn the tap back off
Flame bottleneck again to sterilize it
Close back the bottle without touching the rubber
Then put bottle on the sampling table
Take Qc sample bottle to the sample platform
Take cap off the upper part of the tap & spray alcohol inside
Then put cap back on the lower part of the tap
Spray alcohol again in the upper part of the tap & put cap back on the upper part of the tap
Take all samples to the control room
Take self analysis recipient to the analysis desk & put funnel into the sample analysis pot
Put paper filter in the funnel
Take one spoon of kieselguhr & put it in the paper filter
Take sample & poor it into the recipient until it is full
Move sample in the carousel recipient
Place recipient on the carousel
Press the first button on the side to start the self analysis
Wait 3 minutes
Open & take results paper
Put results in the excel file on the desktop
Write the details on the labels
Put labels on the bottles
Put bottles for the lab analysis in the refrigerator from the control room
Go to the main panel
Select the program you want to run
Press the white button to start
Is the arrow pointing to the left?
Is the machine running?
Is the seal without damages?
Is the inside of the non-return valve is free from blockages like:
-Parts of gaskets
-Wort residues